Ashish Nanda, EY India Supply Chain Leader said, “Concepts such as Industry 4.0 and Smart Factory, which interconnect the shop-floor ecosystem through emerging technologies, are now a reality. Digitization continues to transform manufacturing processes around the world leveraging technologies such as IIoT, artificial intelligence, advanced robotics, etc. However, the adoption of digital technologies in India is still in its infancy, considering that manufacturers have started using these technological advancements recently and with limited scope. Going by the success stories though, it is perhaps essential for manufacturing organisations in India to first understand and then embark on this digital transformational journey to remain competitive and attain world-class status.”
The findings of the report highlight the level of adoption of digital manufacturing and India’s preparedness level, the key driving factors, expectations on the benefits and existing challenges that manufacturers face in India.
Adoption of digital manufacturing in India:
While 60% respondents have a broad understanding of digital manufacturing, only 23% of manufacturing companies have a clear digital strategy.
Level of preparedness:
While 63% organizations are somewhat prepared in terms of their hardware infrastructure with basic software only 9% are ready to a large extent with intelligent infrastructure that connects different processes. 20% organizations are prepared to a good extent with appropriate hardware and software for data monitoring.
Factors driving digital manufacturing in India:
The key factors driving digital manufacturing in India include predictive maintenance, connected supply chain, reduced energy consumption, production optimization, lower price of sensors and high computing needs and connected customers.
“Survey findings denote that 17% of organizations are yet to consider or evaluate the potential of digital manufacturing. While many companies have on-going proofs of concept, a full-fledged Smart Factory requires a clear-cut strategy and a well-defined roadmap to be successful in the marketplace,” adds Ashish Nanda.
Areas where the manufacturers think that their company will benefit the most while adopting digital manufacturing:
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Manufacturing firms urged to park a group of capital in marketing and maintenance of the high level of inventories. Expansion rate growth has been consistent over the years, leading to substantial operational expenses for manufacturers.
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